Finally got a clean seam on a huge roll of that tricky patterned berber

I was at a job in a big house in Bellingham, laying down this patterned berber that just would not line up right. The homeowner bought it online and the pattern repeat was way off, maybe an inch and a half difference across the roll. I was about ready to call it and seam it as best I could, but the guy I was working with, Frank, showed me his trick. He had me cut the seam line on the pattern's outline, not on a straight chalk line, and then heat weld it. It took us an extra hour, but you can't even find the seam now. Has anyone else found a good way to handle a bad pattern match without sending the carpet back?

3 comments

3 Comments

maxmurphy1mo ago

Honestly, that heat weld trick is a lifesaver. I had a roll with a pattern that was just drifting all over the place last month. We ended up doing something similar, but we used a spray adhesive on the seam allowance before pressing it together. It held the pattern in place just long enough for the seam tape to set. Tbh, it still wasn't perfect, but it was way better than trying to force a straight cut. Sometimes you just have to follow the pattern, not the rules.

brookep621mo ago

That trick totally changed my mind.

spencer_moore3929d ago

@brookep62 you think that's bad? i've seen people spend hours on stuff that barely makes a difference in the final build.